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PHARMACEUTICAL ENSURE UPTIME AND COMPLIANCE IN PHARMA OPERATIONS

Gain full control over your facility’s moving parts. Waites helps prevent equipment failures and protect GMP compliance before they impact batch integrity.

TRUSTED BY MANUFACTURERS WITH ZERO-FAIL TOLERANCE

REAL-TIME INSIGHT FOR CRITICAL PROCESSES

SHIFT FROM REACTIVE TO REGULATORY-COMPLIANT PREDICTIVE MAINTENANCE
Precision isn’t negotiable in pharma manufacturing. Waites makes it easy to stay compliant and contamination-free by delivering predictive maintenance data from cleanrooms, fillers, and vial lines—so your team can act before anomalies trigger spoilage, rework, or deviation reports.

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HOW WAITES POWERS PREDICTIVE PRECISION IN PHARMA

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CUTTING-EDGE IIOT TECHNOLOGY

Avoid production delays by monitoring vibration and temperature across critical equipment using sensors built for hygienic, low-friction environments.

 

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ADVANCED MACHINE LEARNING

Catch subtle shifts in performance before they escalate. Our ML engine flags early-stage anomalies using insights from 12+ trillion sensor readings.

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EXPERT HUMAN RELIABILITY INSIGHTS

Reduce false alarms and second guessing. Certified vibration experts partner with your team to interpret risk and guide corrective action.

 

BREAK EVEN BEFORE YOUR NEXT AUDIT
See ROI in record time—the average Waites deployment pays for itself in as little as 3 to 6 months.
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OPERATIONAL BENEFITS YOU CAN SEE AND MEASURE

  • PROTECT YOUR MAINTENANCE BUDGET
    Identify issues before failure to reduce costly repairs, avoid emergency callouts, and improve parts planning across production assets.
  • STREAMLINE PRODUCTION
    Prevent bottlenecks and downtime across automated fillers, labelers, and conveyors to maintain output.

  • SEND-TO-END EQUIPMENT VISIBILITY
    With an average deployment of 1,500 sensors per site, Waites delivers deep insight across your entire facility—from cleanroom HVAC to production lines.

  • INTEGRATE SEAMLESSLY
    Our secure, IT-independent system integrates easily with cleanroom operations and regulated workflows with no PLC access or control system changes.

CASE STUDY HOW PREDICTIVE MONITORING SAVED A BIOPHARMA PLANT $180K

When rising vibration levels threatened cleanroom uptime, Waites sensors and expert analysis enabled proactive motor replacement, avoiding failure, lost product, and costly downtime. Discover how data-driven insights protected quality and compliance.

PROTECT YOUR CRITICAL ASSETS

CONVEYORS

KEEP PRODUCT FLOW CONSISTENT
Monitor motors, belts, and bearings to prevent stoppages and misrouting in cleanroom-grade conveyors.

BOTTLE FILLERS

PROTECT FILLING LINE RELIABILITY
Catch pump, motor, or valve issues before they result in incorrect dosing, machine stoppage, or validation failures.

PILL SORTERS

AVOID COSTLY COUNTING ERRORS
Monitor vibration trends to detect misalignment, component wear, or timing issues in high-speed sorters.

PACKAGING LINES

REDUCE DISRUPTIONS IN SEALING AND LABELING
Detect issues in shrink wrappers, labelers, and cappers that could impact batch integrity or output.

HVAC & CLEANROOM

MAINTAIN REGULATED ENVIRONMENT CONDITIONS
Track critical air handling components to maintain temperature, pressure, and air quality—preventing cleanroom issues that trigger GMP deviations or batch rework.

UTILITIES

SUPPORT FACILITY-WIDE PERFORMANCE
Monitor electrical, water, and pneumatic systems that enable production, packaging, and cleanroom processes.

COMPRESSORS

PREVENT AIRFLOW INTERRUPTIONS
Monitor vibration, temperature, and power trends in compressors that support automation and cleanroom pressure.

Over 150,000 action items completed totaling more than $750,000,000 in savings for our clients. 

 

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READY TO BOOST RELIABILITY IN YOUR PHARMA FACILITY?

Unplanned downtime costs the industry 3.3 million hours and $864 billion a year (Source: Senseye). Waites helps you stay out of that stat with predictive insights that safeguard production and compliance, while digital audit trails and analyst-guided actions streamline 483 readiness.