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INDUSTRIAL MANUFACTURING MAXIMIZE UPTIME & RELIABILITY IN INDUSTRIAL MANUFACTURING FACILITIES

Stay ahead of equipment issues with 24/7 remote condition monitoring. Waites delivers the insights your team needs to reduce unplanned downtime, protect revenue, and keep your operations running smoothly.

TRUSTED BY LEADERS IN INDUSTRIAL MANUFACTURING

REAL-TIME VIBRATION INSIGHTS

PROTECT YOUR OPERATIONS FROM UNPLANNED DOWNTIME
Whether you produce components, run heavy-duty equipment, or manage complex assembly lines, downtime is costly. Waites helps industrial teams catch failures early with real-time condition monitoring and predictive alerts—minimizing interruptions and improving safety and reliability.

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THE TRUE COST OF DOWNTIME

323 Hours
of production are lost by large manufacturing plants each year due to unplanned downtime.
$ 532,000
is lost for every hour of downtime on average—including lost revenue, fines, idle labor, and restart costs.
$ 172 M
in downtime-related losses accumulate for a single large facility every year.

BUILT TO PERFORM IN HIGH-DEMAND MANUFACTURING OPERATIONS

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CUTTING-EDGE IIOT TECHNOLOGY

Monitor vibration, temperature, and other critical metrics 24/7 with rugged sensors built for harsh industrial environments—and use UA to make existing sensors, like pressure or flow, wireless and connected.

 

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ADVANCED MACHINE LEARNING

Our platform analyzes 10+ billion data points daily—trained on 10+ trillion sensor readings across global industrial operations.

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EXPERT HUMAN RELIABILITY INSIGHTS

Collaborate with certified vibration analysts who help your team turn data into action, avoid costly failures and optimize your maintenance strategy.

 

SEE ROI IN JUST 3–6 MONTHS
Most customers see full ROI in 3–6 months with real savings, fewer failures, and measurable impact from day one.
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PROVEN BENEFITS FOR INDUSTRIAL MAINTENANCE TEAMS

  • MINIMIZE COSTS
    Stop unexpected downtime and avoid costly last-minute repairs and emergency labor.
  • EXPAND EQUIPMENT VISIBILITY
    With an average of 1,500+ sensors per install, Waites delivers deep insights across every critical asset - not just within a single facility, but across your entire network.
  • MAXIMIZE EFFICIENCY
    Empower lean maintenance teams to act faster and increase uptime across complex systems.
  • INTEGRATE SEAMLESSLY
    Our system runs securely outside of your core IT systems, reducing complexity and risk during deployment.

CASE STUDY SEE HOW OWENS CORNING PREVENTED AN $11 MILLION LOSS WITH THE WAITES PREDICTIVE MAINTENANCE SOLUTION

Discover how a global leader in construction materials transformed its maintenance strategy with Waites' AI-driven solution - averting a single catastrophic breakdown that could have cost over $11 million
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PROTECT YOUR CRITICAL ASSETS

ROTATING EQUIPMENT

PREVENT FAILURES IN MOTORS, PUMPS & BEARINGS.  
Catch early signs of imbalance, misalignment, or wear in high-use rotating equipment—along with flow issues like cavitation or restriction in pumps, and structural problems such as loose anchors or developing base issues—before failures occur.

CNC MACHINERY

OPTIMIZE PRECISION AND SPINDLE HEALTH
Detect misalignment or bearing degradation early to avoid scrap, downtime, and costly repairs.

CONVEYORS & MATERIAL HANDLING

KEEP CONVEYORS RUNNING WITHOUT DISRUPTION
Track belt alignment, motor vibration, structural or rotating looseness and bearing wear to prevent breakdowns in critical material flow.

AIR SYSTEMS & COMPRESSORS

ENSURE CONSISTENT AIRFLOW AND PRESSURE
Monitor compressor vibration and temperature to protect uptime across pneumatic tools and processes.

COOLING & HVAC

AVOID OVERHEATING AND EQUIPMENT STRESS
Ensure stable operating temperatures with continuous pump and fan monitoring.

HYDRAULICS

DETECT PRESSURE DROPS & PUMP FAILURE EARLY
Track cavitation, recirculation, and fluid dynamics to catch problems before they cascade into costly repairs.

GEARBOXES & DRIVES

PROTECT GEAR SYSTEMS FROM UNEXPECTED DOWNTIME
Spot vibration anomalies and lubrication breakdowns before they cause drive system failure.

FACILITY UTILITIES

MONITOR PLANT INFRASTRUCTURE HEALTH
Extend monitoring to facility-wide systems like chillers, power supply, and ventilation—ensuring full operational coverage.

“Instead of reacting to a crisis, we integrate repairs into our existing maintenance schedule — often preventing a complete shutdown.

Before using Waites, we relied on periodic inspections and manual lubrication. Unplanned downtime caught us off guard far too often, especially with equipment where the original manufacturer’s lead times can be months.”

RELIABILITY ENGINEER AT OWENS CORNING

 

STRENGTHEN YOUR INDUSTRIAL MAINTENANCE STRATEGY TODAY

Discover how Waites delivers real-time insight, expert guidance, and measurable ROI across your manufacturing operations.