FOOD AND BEVERAGE MAINTAIN SAFETY AND OUTPUT IN FOOD AND BEVERAGE PLANTS

Prevent downtime and contamination with 24/7 predictive monitoring built for food and beverage environments.

TRUSTED BY LEADERS IN FOOD AND BEVERAGE MANUFACTURING

REAL-TIME VIBRATION INSIGHTS

REDUCE RISK AND BOOST OUTPUT WITH RELIABLE MONITORING
Unplanned downtime in food and beverage manufacturing costs up to $532,000 per hour, adding up to $172 million per year in large plants. Waites helps you stay ahead of those losses with predictive monitoring that flags early equipment issues—so you can avoid product contamination, keep throughput steady, and meet regulatory demands with confidence.

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THE WAITES FORMULA FOR FOOD AND BEVERAGE RELIABILITY

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CUTTING-EDGE IIOT TECHNOLOGY

Monitor conveyors, sorters, and packaging lines 24/7 with wireless sensors designed for hygienic, high-speed environments. Our IP69K-rated sensors withstand high-pressure washdowns and harsh cleaning agents.

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ADVANCED MACHINE LEARNING

Trained on 10+ trillion sensor readings, our platform identifies early signs of failure across your high-speed lines.

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BACKED BY RELIABILITY EXPERTS

Every alert is reviewed by a certified vibration analyst so your team knows exactly what to fix, and when. No noise. No guesswork.

 

FAST-TRACK YOUR ROI WITH WAITES
From bottling to freezing, most Waites customers reach ROI in 3–6 months by catching failures before they hit your bottom line.

THE IMPACT OF PREDICTIVE MAINTENANCE

  • SAVE ON REPAIRS AND LABOR
    Lower maintenance spend, preserve equipment health, and prevent downtime that cuts into your bottom line.
  • DEPLOY WITHOUT IT LIFT
    Designed to be IT-independent, Waites lets you scale fast without impacting cybersecurity or internal systems.
  • OPERATE AT PEAK EFFICIENCY
    Predictive insights reduce slowdowns across sorting, filling, and wrapping systems—keeping your output steady.
  • 360° VIEW OF YOUR ASSETS
    Waites installs 1,500+ wireless sensors on average per site to deliver full visibility across all your production systems.
  • BUILT TO SURVIVE THE CLEAN
    Waites sensors are IP69K-rated and engineered to withstand high-pressure, high-temperature washdowns and caustic chemicals without protective housings or relocation.

CASE STUDY FOOD AND BEVERAGE MANUFACTURER SAVED $330K IN SIX MONTHS WITH PREDICTIVE MAINTENANCE

Every hour of uptime mattered for this manufacturer’s demanding operations, but critical assets were breaking down too often. Discover how they addressed the challenge with Waites in the full case study.

PROTECT YOUR CRITICAL ASSETS

CONVEYORS

PREVENT DOWNTIME IN MATERIAL HANDLING LINES
Catch motor, belt, or bearing wear in high-speed hygienic conveyors before it disrupts product flow.

SORTERS

MAINTAIN SORTING ACCURACY AND SPEED
Detect misalignment, vibration anomalies, or mechanical faults in optical and weight-based sorters.

FILLERS

ENSURE FILLING LINE PRECISION
Monitor pumps, valves, and motors to avoid underfills, spills, and batch contamination.

PACKAGING

AVOID INTERRUPTIONS IN WRAPPING & SEALING
Catch sealer or labeler failures before they affect labeling accuracy, tamper resistance, or throughput.

UTILITIES

SUPPORT SYSTEM-WIDE PERFORMANCE
Monitor air, water, refrigeration, and electrical systems powering production and food safety systems.

CLEANROOM ZONES

MAINTAIN STRICT ENVIRONMENTAL CONTROL
Ensure consistent temperature, airflow, and filtration across your most sensitive processing areas while supporting FSMA and audit compliance.

MIXERS & BLENDERS

PROTECT PRODUCT UNIFORMITY
Detect vibration changes or overheating in rotating equipment to avoid batch inconsistencies.

COOLING & FREEZING

AVOID COLD CHAIN INTERRUPTIONS
Monitor chillers, spiral freezers, and temperature control units to ensure safe storage and transit readiness.

Over 150,000 action items completed totaling more than $750,000,000 in savings for our clients. 

 

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KEEP YOUR FOOD PRODUCTION LINES RUNNING RELIABLY

From prep to packaging, Waites gives you real-time insight to maintain uptime and meet safety standards with confidence.