YOU WANT
LESS
DOWNTIME
YOU NEED

Critical assets require critical attention

We help you eliminate downtime and ensure your equipment stays running reliably, giving your facility greater output and your maintenance teams time to focus on what matters most.

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MORE THAN HALF A MILLION SENSORS

installed around the world

CASE STUDY / CEMENT

ENHANCING OPERATIONAL EFFICIENCY AND EXPERTISE

A leading cement manufacturer's journey to optimized maintenance with Waites' monitoring technology

Massive operational benefits were achieved by utilizing Waites full-spectrum vibration and temperature sensors combined with deep machine learning and live human analysis. Continual, day-to-day collaboration between Waites analysts and on-site maintenance personnel results in huge reductions in unplanned downtime and overall maintenance costs.

we care
about your ASSETS' HEALTH

So many models for
so many assets

Waites provides continuous monitoring across all your equipment and works with your team to keep your equipment up and running, preventing costly failures.

Motors

Motors keep your operation running and Waites specializes in preventing motors from failing and performing optimally. Our sensors continuously monitor subcomponents to determine the precise health and condition of your electric and hydraulic motors.

ISSUES DETECTED

Early bearing faults
(inner race, outer race, physical damage, impacting)
Early lubrication issues
(including overlubrication)
Eccentric rotor
Cracked or broken rotor bars
Eccentric stator

Loose connection
Loose rotor bars
Loose stator windings
Mounting issues
Rotor bow

Gearboxes

Gearboxes are essential for transmitting power and motion in various mechanical systems. Waites focuses on detecting early signs of wear and misalignment, helping you avoid unexpected failures and maintain smooth operation.

ISSUES DETECTED

Gear Mesh Problem
Misaligned Gears
Overloaded Gears
Cracked / Damaged Gear Teeth
Gear Backlash
Worn Gear Teeth

Eccentric Gears
Possible Wrong Speed Ratio
Gearbox Noise
Attached Oil Pump Vane Problem
Attached Oil Pump Gear Problem

Pumps

Pumps are crucial for maintaining fluid flow and system pressure in industrial processes. With Waites' advanced monitoring solutions, you can continuously track pump conditions, detect potential issues early, and ensure optimal performance, extending the life of these essential assets.

ISSUES DETECTED

Pump Internal Misalignment
Pump Rotor Rub
Cocked Pump Bearing
Eccentric Pump Rotor
Cavitation
Flow Noise

Imbalance
Turbulence
Pump vane, screw, blade, or piston wear or damage
Pump gear wear

Fans/Blowers

Fans and blowers are crucial for ventilation and cooling in industrial environments. Waites' sensors continuously monitor fan components to detect potential issues before they escalate, ensuring optimal airflow and system reliability.

ISSUES DETECTED

Fan Internal Misalignment
Fan Wheel Wobble
Fan Rotor Rub
Cocked Fan Bearing
Eccentric Fan Rotor
Flow Noise

Turbulence
Imbalance
Improper Operation / Damper Settings
Blade Wear / Damage
lobe/screw wear and timing gear wear

Conveyors

Conveyance equipment systems are the backbone of material handling operations. As the undisputed world leader in conveyance monitoring, Waites provides real-time insights into the health of your conveyance equipment, preventing disruptions and keeping your operations running smoothly.

ISSUES DETECTED

Motor and gearbox issues
Roller issues
Loose / Damaged Belt
Belt tracking issues
Belt lacing issues
Belt Slippage / Wrong Speed Ratio

Eccentric / Unbalanced Pulley / Sheave
Worn / Damaged Teeth
Loose Sheave / Sprocket
Loose Chain
Loose Idler Roller / Sprocket
Rub / screw wear / belt rub

HVAC/RTUs

HVAC

HVAC/RTUs systems are key to maintaining a comfortable and safe environment. Waites' technology monitors HVAC components to detect inefficiencies and faults, ensuring consistent climate control and energy efficiency.

ISSUES DETECTED

Motor issues
Fan/Blower issues
Belt tensioning
Filter accumulation
High/Low refrigeration pressure
Airflow

And countless more...

Motors

ISSUES DETECTED

Early bearing faults
(inner race, outer race, physical damage, impacting)
Early lubrication issues
(including overlubrication)
Eccentric rotor
Cracked or broken rotor bars
Eccentric stator

Loose connection
Loose rotor bars
Loose stator windings
Mounting issues
Rotor bow

Gearboxes

ISSUES DETECTED

Gear Mesh Problem
Misaligned Gears
Overloaded Gears
Cracked / Damaged Gear Teeth
Gear Backlash
Worn Gear Teeth

Eccentric Gears
Possible Wrong Speed Ratio
Gearbox Noise
Attached Oil Pump Vane Problem
Attached Oil Pump Gear Problem

Pumps

ISSUES DETECTED

Pump Internal Misalignment
Pump Rotor Rub
Cocked Pump Bearing
Eccentric Pump Rotor
Cavitation
Flow Noise

Imbalance
Turbulence
Pump vane, screw, blade, or piston wear or damage
Pump gear wear

Fans/Blowers

ISSUES DETECTED

Fan Internal Misalignment
Fan Wheel Wobble
Fan Rotor Rub
Cocked Fan Bearing
Eccentric Fan Rotor
Flow Noise

Turbulence
Imbalance
Improper Operation / Damper Settings
Blade Wear / Damage
lobe/screw wear and timing gear wear

Conveyors

ISSUES DETECTED

Motor and gearbox issues
Roller issues
Loose / Damaged Belt
Belt tracking issues
Belt lacing issues
Belt Slippage / Wrong Speed Ratio

Eccentric / Unbalanced Pulley / Sheave
Worn / Damaged Teeth
Loose Sheave / Sprocket
Loose Chain
Loose Idler Roller / Sprocket
Rub / screw wear / belt rub

HVAC

ISSUES DETECTED

Motor issues
Fan/Blower issues
Belt tensioning
Filter accumulation
High/Low refrigeration pressure
Airflow

We love custom, tricky,
and troublesome assets, too!

Our proven process

Utilizing near-continuous vibration and temperature data from our best-in-class industrial-grade wireless sensors, processed by advanced machine learning algorithms, our process ensures seamless collaboration between our global team of vibration analysts and your on-site team. This approach maximizes the reliability and efficiency of your operations.

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Step 1

Collect

A Waites sensor, connected to a piece of equipment, continuously gathers full-spectrum vibration, temperature, and more than a dozen other metrics. This data is securely relayed to the cloud via cellular data connection requiring no interaction with your onsite IT systems.

collected DATA metricsFull-spectrum data

Cellular connectionNo integration with onsite IT system

Step 2

Analyze

Full-spectrum vibration and temperature data is analyzed by Waites' massive machine learning algorithms modeled on over 8 trillion readings collected over more than 10 years. These models are updated with more than 10+ billion new readings each day collected from more than half a million Waites sensors installed around the world. Findings from the machine learning system are passed to our worldwide team of vibration analysts who create action items for your onsite maintenance personnel delivered through the Waites dashboard and mobile app.

collected each day10+ billion readings

collected BYhalf a million sensors

PROCESSED BYAI + our analysts team

Step 3

Collaborate and Repair

Your onsite maintenance team receives a detailed Waites action item and performs the prescribed maintenance. If your team has any questions, problems, or needs clarification, they can communicate with a certified Waites analyst in real time to collaborate and resolve the issue.

MAINTENANCE PROCESSDetailed Waites action item + prescribed maintenance

IN CASE OF ANY QUESTIONSReal-time support

THE FUTURE OF PREDICTIVE MAINTENANCE.
OUR MODELS ARE CONTINUALLY UPDATED WITH

over 10 billion
new readings per day

CHANGING THE WAY MAINTENANCE IS DONE

LEARN MORE
ABOUT THE

Condition Monitoring System & Services

01 / Unmatched features and reliability

Waites sensors are housed in a reliable 316 stainless steel case that mounts securely to your equipment and monitors full-spectrum vibration and temperature with a line of sight radio range of roughly 3,000 feet. With ultra-high frequency response and the latest ImpactVUE® technology, Waites can detect the earliest bearing and lubrication issues.

02 / Wordwide coverage

Waites is certified around the world and offers communications in 13 languages. Our service and installation teams are available worldwide to support your system's implementation.

03 / Backed by a worldwide team of experts

Our international team of certified vibration analysts and reliability engineers analyze the incoming data and analyze your equipment 24/7 using big data, vast machine learning algorithms, and real-time human intelligence. Our analysts collaborate with your onsite maintenance team to fundamentally change the way you do maintenance forever. Once you see maintenance done this way, you will never go back.

04 / Return on Investment

A Waites system saves you money. Our average customer receives a complete return on their investment in under 4 months. Some customers see a complete ROI in as little as 3 weeks! The benefits go beyond reduced downtime and include increased asset life, reduced maintenance costs, reduced energy usage, reduced spare part costs, and increased facility capacity.

YOU WANTLESSDOWNTIMEYOU NEED